Leading Die Casting Company

HPDC Aluminum Die Casting Manufacturers in India

Aluminium Pressure Die Casting Manufacturer & Service Provider

Aluminum High Pressure Die Casting Services

Leading provider of aluminum die casting services in North India.

Unlock the full potential of your products with precision aluminum die castings from PDC Die Casting. Our state-of-the-art facilities, experienced team, and commitment to quality ensure that we can produce high-precision, high-quality castings that meet the specific needs of your industry.

Whether you’re in the automobile, medical, recreational, lighting, electrical, or renewable energy industry, we have the expertise and capability to help you succeed. So why wait? Contact us today to learn more about our aluminum die casting services.

With a production capacity of 1000 to 1500 metric tons of high pressure die castings per annum, we are capable of meeting the demands of even the most complex projects.

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Precision Casting with PDC Die Casting's In-House FEA and Simulation Technology

We are committed to delivering & manufacturing high-quality aluminum die castings that meet the exacting standards of our customers. To achieve this, we have invested in in-house design FEA (Finite Element Analysis) and casting simulation capabilities. Our team of experienced engineers and technicians use these tools to optimize the die casting process and ensure that each casting meets the desired specifications.

Our casting simulation capabilities are used to optimize the die casting process and reduce the risk of defects. We use simulation to evaluate the filling and solidification of the casting, and to optimize the gating and venting system to ensure that each casting is produced with the desired dimensional accuracy, surface finish, and mechanical properties.

Elevating Aluminum Quality: PDC Die Casting's Cutting-Edge Test Labs and Alloy Expertise

PDC Die Casting is committed to providing its customers with the highest quality aluminum die castings, and that’s why we have invested in state-of-the-art test labs and aluminum alloy development capabilities.

Our labs are equipped with the latest testing equipment and staffed by experienced technicians, and they are designed to help us monitor and control the quality of our die castings throughout the production process.

Our test labs are used to perform a wide range of tests, including chemical analysis, metallurgical testing, hardness testing, and more. These tests help us to verify that each casting meets the desired specifications, and they allow us to identify and correct any potential issues before they become problems.

In addition to our test labs, we also have extensive aluminum alloy development capabilities. Our team of engineers and technicians have the expertise and experience necessary to develop custom alloys to meet the specific requirements of our customers. Whether you need an alloy that provides high strength and durability, or one that offers excellent conductivity and thermal resistance, we have the capabilities to develop the ideal solution for your needs.

Aluminum Die Casting Product Offering

Some of the products we offer in various industries include:


  • Orthopedic Implants
  • Surgical Instruments
  • Dental Devices
  • Medical Equipment Housings
  • Diagnostic Equipment Components
  • Drug Delivery Devices
  • Artificial Joints
  • Heart Valves
  • Medical Robotics
  • Neurological Implants
  • Vascular Clamps
  • Hospital bed gearboxes
  • Ultrasound systems
  • Patient monitoring devices
  • Hospital drug dispensing carts
  • Heart monitoring machines

  • Compressor Housings
  • Timing Cases
  • Rear Sprockets
  • Air Intake Pipes / Manifolds
  • Fuel Dispenser Meter Covers
  • Engine Mounts
  • Transmission Housings
  • Brake Calipers
  • Suspension Parts
  • Steering Components
  • Exhaust Manifolds
  • Drive Shafts

  • Roadway LED light products
  • LED Light Fixtures
  • Street Light Housings
  • Flood Light Housings
  • Down Light Housings
  • High Bay Light Housings
  • Outdoor Light Fixtures
  • Indoor Light Fixtures
  • Track Light Components
  • Emergency Light Housings
  • Industrial light globe guards
  • LED heat sink systems
  • All types of indoor and outdoor lighting products

  • Engine blocks
  • Cylinder heads
  • Pistons
  • Wing ribs
  • Bulkheads
  • Brackets
  • Turbine blades
  • Engine housings
  • Interior fittings such as overhead compartments

  • Electrical Boxes and Enclosures
  • Electrical housings for LED modules
  • Circuit Breakers
  • Switch Gear Components
  • Panel Boards
  • Relay Housings
  • Bus Duct Components
  • RF filters
  • Connecting front face plates
  • Cell tower housings
  • Load Centers
  • Motor Housings
  • Power Distribution Units
  • Contactors
  • Transformers
  • Repeaters

  • Compressor Housings
  • Timing Cases
  • Rear Sprockets
  • Air Intake Pipes / Manifolds
  • Fuel Dispenser Meter Covers
  • Engine Mounts
  • Transmission Housings
  • Brake Calipers
  • Suspension Parts
  • Steering Components
  • Exhaust Manifolds
  • Drive Shafts

  • Wind Turbine Components
  • Solar Panel Frames and Mounts
  • Hydro Power Components
  • Geothermal Components
  • Bioenergy Components

  • Engine Components
  • Transmission Housings
  • Drive Shafts
  • Suspension Parts
  • Steering Components
  • Brake Calipers
  • Exhaust Manifolds
  • Fuel Tanks
  • Generator Housings
  • Wheel Centers
  • Dashboards
  • Counter mounts
  • Steel liner inserts
  • Hydrostatic axles and chassis
  • Parts for lawn and garden tractors and similar vehicles

Know Die Casting of Aluminum

Most frequent questions and answers

Aluminum die casting is a manufacturing process that is used to produce complex engineering parts, such as machine parts and body frames. This process is known for its ability to produce products that are lightweight, have good dimensional stability, and excellent corrosion resistance. As a result, these products are highly sought after for a wide range of applications across various industries.

Aluminum die casting is a highly beneficial manufacturing process that offers a range of advantages over other manufacturing methods. Some of the benefits of aluminum die casting include:

  1. Lightweight: Aluminum is a lightweight material that can be used to create parts that are up to one-third lighter than those made from other materials.

  2. Dimensional Stability: The die casting process provides excellent dimensional stability, which ensures consistent, high-quality parts every time.

  3. High Strength: Aluminum die cast parts have high strength and can withstand high levels of stress and pressure.

  4. Good Corrosion Resistance: Aluminum has excellent corrosion resistance, making it ideal for use in harsh environments or outdoor applications.

  5. Good Heat Dissipation: Aluminum is an excellent conductor of heat, which allows for efficient heat dissipation in high-temperature applications.

  6. Cost-Effective: Aluminum die casting is a cost-effective manufacturing process that can produce large volumes of parts quickly and efficiently.

  7. Versatile: Aluminum die casting is a versatile process that can be used to produce a wide range of complex shapes and sizes, making it ideal for a variety of industries and applications.

Overall, the benefits of aluminum die casting make it an excellent choice for manufacturing complex engineering parts with excellent properties, and it is a widely used method in many industries, including automotive, aerospace, and consumer goods.

Aluminum die casting alloys are specifically formulated alloys that are used in the die casting process. These alloys are designed to provide the desired properties and characteristics needed for the final product, such as strength, durability, and corrosion resistance.

The most commonly used aluminum die casting alloys are:

  1. A380: This is the most widely used aluminum die casting alloy. It has excellent fluidity, pressure tightness, and resistance to corrosion.

  2. A383: This alloy has better corrosion resistance and is better suited for complex shapes and thin walls than A380.

  3. A360: This alloy has good pressure tightness and is ideal for automotive parts and components.

  4. A413: This alloy has excellent pressure tightness and is ideal for complex shapes and thin walls.

  5. ADC12: This alloy has good corrosion resistance, pressure tightness, and is ideal for electronic components.

  6. AlSi12: This alloy has high thermal conductivity and is used in the production of heat sinks and electronic components.

Each of these aluminum die casting alloys has its own unique properties and is best suited for specific applications. The choice of alloy will depend on the desired properties of the final product and the specific requirements of the application.

There is no one “best” aluminum alloy for casting as the choice of alloy depends on the specific requirements of the application. However, some of the most commonly used aluminum alloys for casting are 356, A356, and 357.

Aluminum alloy 356 is a popular choice for casting due to its good casting and machining properties, excellent corrosion resistance, and good strength. It is widely used in the automotive industry for engine parts, wheels, and other components.

Aluminum alloy A356 has better mechanical properties than 356, with improved tensile strength, yield strength, and elongation. It is often used in structural components for aerospace applications and high-stress applications in the automotive industry.

Aluminum alloy 357 is a high-performance alloy that is commonly used for castings that require excellent strength and corrosion resistance, such as pump and valve components, marine parts, and aircraft parts.

In addition to these alloys, other aluminum alloys can also be used for casting depending on the specific requirements of the application. It is important to consider factors such as mechanical properties, corrosion resistance, and cost when choosing the appropriate alloy for a given casting application.


Transform Your Products with Precision Aluminum Die Castings

So if you’re looking for a reliable and experienced aluminum die casting partner, look no further than PDC Die Casting. Contact us today to learn more about our services, and to get started on your next project. Together, we’ll help you take your product to the next level with the power of precision aluminum die castings.



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